Hold it in place with one hand and have your cutter in the other to cut the foam along the required lines and surfaces. Step 3. I suppose I could take out the 4 tpi resaw blade and use a 12 tpi blade like the pros use, but frankly that doesn't seem to matter either. *Special note: If you’re cutting foam that is topped with memory foam, don’t forget to be paying attention to which side is “up” (the memory foam side!) It was time-consuming, messy, far from accurate, and doing the curves was a real pain. It's the dumb way to cut foam. If you want to cut your mattress … It's available in different thicknesses and widths for almost any application and can be cut to size with a variety of common tools. Step 1 Remove the fabric cover or any extra outer layers encasing the foam. Use a marker to place a dot every 18 to 24 inches where you plan to cut. Cutting the Foam. Brilliant! You'll kick yourself when you see, midway through the video, what he actually used for the cutting device. Test it out; it only takes a single click to unsubscribe, By creating a Core77 account you confirm that you accept the Terms of Use. I’m a lapsed industrial designer. I've been using one freehand for years. (Is this is anti-clickbait? Hopefully these tips on how to cut foam can help you in your pursuit of finding a great camping mattress, whatever your setup may be! If sewing isn’t an option for you, consider using safety pins to tighten the cover up against the foam. However, memory foam mattress reviewstend to mention heat retention with these beds due to their composition. If your project requires a tighter tolerance, Contact Us for more information about machine cut custom items. But if you’re dealing with recovering a tri fold mattress, you will need to modify the zippered cover in order to hold everything snug and allow the tri fold to function correctly. Having no money, I cut through five-inch-thick foam sections by making repeated swipes with a cheapie utility knife like the one above. Also if you are using an electric knife ensure that your fingers or the electrical cord is kept away from the cutting blade. Step 2. Don’t forget to SUBSCRIBE for more blog updates! Buy two layers of memory foam. Place large pieces of cardboard under the areas where you will be cutting. If you’re looking into disposing of your mattress, you need to know how to cut up a mattress. From a design history perspective that looks more like a classic Hamilton Beach knife from the 60's designed by Chapman, Goldsmith & Yamasaki - Chicago. It can have a wire straight out or better, the wire can be shaped into a larger loop with both ends coming out of the solder iron. Make sure to slowly follow the line and maintain the knife at a perpendicular angle to the foam. I was born in NYC and figured I’d die there, but a few years ago I abandoned New York to live on a farm in the countryside with my wife. We know many other DIY campers need an odd sized mattress like this, or pieces of foam cushion that get puzzled together to create a sleeping space. In this video, I cut a foam mattress in half. Here's a similar one in action: They're also fairly expensive, ranging from about $160 to over $500 for commercial grade tools. I should add that I use a hand-held bread knife, not electric. When trying this out, we just gathered the excess material up, folded it over, and pinned it back (being sure not to puncture the mattress). If this mattress is … One of the things I neglected to mention in my banquette-building post was how to cut the foam. Your three pieces of foam fold up like an accordion. To cut a memory foam mattress horizontally, try these methods: Cut your memory foam mattress with a large, horizontal saw. … This may not be ideal, but certainly seemed like it could be good enough - especially if you were mindful of the pins when transporting the mattress around, and if you typically have an additional sheet over it anyway! Find a way to prop the foam up off the floor or table surface so that your knife doesn’t damage anything. Once the zipper is undone, pull the edges of the slipcover off of the mattress and remove it. Heavy-duty scissors can be used to how to cut memory foam mattresses that is thinner, that is, a topper that is less than about 3/4 inch thick. When using heavy-duty scissors, make sure to … The way the pros cut foam is using one of these bad boys: This foam cutting saw has a base that rides on tiny wheels to prevent friction, and the large area of the base keeps the blade straight up and down. Repeat to the other side of the … The double-sliding-blade design keeps the foam from sticking-snagging, and the device only costs $15-20. Try and stop every once in a while to make sure you make a clean cut as possible and … Step 5: Cut the memory foam. Too many mattresses are often improperly disposed of or are not always recycled, which can be a problem as the landfills grow larger each year. Just looked online and found handheld ones for 27 bucks... more 'industrial' models at 100...A staple of arch schools everywhere. To cut a foam mattress, you need multiple tools, including a straight edge, measuring tape, a marker, and an electric cutting knife. Many new memory foam mattresses have a slipcover on top for an additional layer of protection. A memory … And mine came with a free serving fork -- match that, Professional Foam Saw! Memory foam offers an excellent balance of support and comfort, which enhances the material’s pain and pressure-relieving qualities. Measure, then use your sharpie to mark what foam you need to cut off. Slices through all density of foam and foam rubber like butter. Getting a straight, clean cut is important, but cutting memory foam … My secret cheap method is a bread knife. Lay the foam mattress onto the floor. How To Cut A Campervan Mattress. For those who don't want to sit through the video, he's using a Phillips electric knife mounted in a small router table. Recovering individual pieces of foam using a sewing machine shouldn’t be too challenging. Cut Through The Outer Covering. Ha! Please enter your email and we will send an email to reset your password. Best Way to Cut Memory Foam. Look for a zipper around the edge of the mattress and unzip it as far as you can. The foam mattress was about 3” too long, and (of course), didn’t have the corner section cut out like we needed for our propane tank storage! Custom-cut mattresses and toppers have dimensional tolerances according to the "Custom-Cut Mattresses and Toppers" section of our Dimensional Tolerances table. Contact Us. My mom worked for quite a while in order to make this snug again, but we wouldn’t recommend this approach unless you have the extra time and experience. (For the Milliard mattress, I unzipped the top fitted sheet and removed the foam section that needed to be altered. It’s easy to just peek underneath to see if your blade is coming through on the line you marked along the bottom, and then adjust. Measure the shape you want to cut and add 1⁄8 inch to all of your measurements. Hot wire, anyone? When you purchase through links on our site, we may earn an affiliate commission. Depending on your application, this could really matter. It was time-consuming, messy, far from accurate, and doing the curves was a real pain. Draw out your cutting lines as a guide. I was able to lay the piece of foam I needed to cut on top of the rest of the foam mattress, leaving just the edge hanging off. Use an abrasive blade such as used to cut stone etc. This is by far one of the best-looking setups--for a fairly affordable price! Fresh interviews weekly. Before you cut foam, always make sure your work surface is flat, stable and won't be damaged by cutting through the foam with the knife. If you are using an electric knife, follow all safety instructions. How to Cut a Foam Mattress Step 1. Use a hot wire to cut horizontally through your memory foam … Measure and draw lines on your mattress. in a circular saw. Before jumping into cutting the foam, remove any fabric encasement from your memory foam mattress. Use measuring tape to determine where you should cut the foam. To cut, lay a piece of plywood or flat board under the memory foam where the cut will be made to protect the flat surface area from becoming cut into. Largest Solid Mattress The largest solid mattress … I then had to use a seam ripper on the layer of fabric that covers the individual piece of foam to open up a slit just big enough to pull the foam out. The Best Memory Foam Truck Bed Mattress for Truck, Van, or SUV Camping, Choosing the Best SUV or Truck Bed Mattress [Memory Foam vs Air Mattress vs Sleeping Pad], DIY Camper Curtains & Window Covers - A Detailed Guide. I was going to suggest the same thing if he had used something else. Having no money, I cut through five-inch-thick foam sections by making repeated swipes with a cheapie utility knife like the one above. … By accessing or using this site you are indicating your consent to and agreement with the: Privacy Policy | Terms of Use | Affiliate Disclosure, Powered by a Toyota 22R | ©2019, takethetruck unless otherwise noted. It's the dumb way to cut foam. The easiest way to cut foam is using a hot wire and you can also make hand held ones, I think hot wire is better methods. Measure and Mark Your Foam. Get the solid foam and not the egg-crate pattern. Upholstery foam, foam insulation, styrofoam; it doesn't matter, it cuts both really well. Step 2 Measure your mattress and mark off the cutting areas with a sharpie. For us, this didn’t matter when just cutting the length off, but did matter when cutting the corner out.*. Memory foam provides a stiffer, more comfortable surface to sleep on than many other bedding materials. If you want to learn more about this specific mattress and why we think it’s the bomb, we’ve got a post all about it. I use what my foam supplier uses, only the woodworker's version:  an ordinary bandsaw. https://www.youtube.com/watch?v=bqG5I7sl8kk. When making the cuts hold the knife perpendicular and don't compress the foam … Mark on all four sides of the foam (top, bottom, and sides). It was exactly what we needed, but there was one problem. As always, thanks for reading! Foam can be used for different applications so it’s one of the most versatile materials to work with for a do-it-yourself project. Our website uses cookies to enhance the site operation and understand traffic and website performance. If you don't have that kinda cash but have some building skills, check out this awesome DIY foam saw by YouTube user Designsbyg. It is important that the memory foam is kept on a hard surface with the cutting edges hanging out of the surface. Remove the slipcover if you’re cutting a memory foam mattress. It is pretty easy to do and I bet you already own all the needed supplies. In case you’re wondering, yes, it was a little painful to be cutting a really nice, brand new mattress into such a weird shape, forever changing its original design. Wishing you the best. This left me with one of the trifold pieces loose.). A well-made memory foam mattress or memory foam mattress topper tends to soften … Then you can just shake it out to clean up. I have used all ways--knife, hot wire, and electric carving knife. Otherwise, you’d be trying to sleep on something like this and your foam could slip out from underneath you! Hercules makes a nice-looking one for about $389. You also need to be in a comfortable position before starting to use a cutter for cutting memory foam. Make the knife go back and forth to make the cut on the mattress foam. Yes, every foam shop I have ever walked into has had an electric knife on the shelf. It does straight lines and curves with ease. Thanks for posting! We needed the modified section of foam (which is nearest our tailgate) to be the one that the is able to be folded up on top of the middle section of the mattress (NOT the section that could only fold down and underneath the middle section of the mattress). Last but not the least you need to be cautious with everything wh… It worked OK, but the saw created a lot of little foam … To cut the foam is a different story to cutting wood but also requires the right … Core77 is supported by its audience. Be sure to plan this out before you mark and cut a certain section of the tri fold foam! Measure, then use your sharpie to mark what foam you need to cut … If you choose to use a carving knife, use a gentle … A New Core77 video podcast series. Press the board or cutting guide down on top of the memory foam to reduce the thickness of the foam that will need to be cut. Do not try to cut memory foam that is more than 2 1/2 inches thick with scissors. Memory foam is a polyurethane material that has added chemicals to increase density and viscosity. I needed to make a cut in 3-part foam RV mattress that was 4.5″ thick, and I wanted to cut it at 2″ up from the bottom where the first layer was glued to the 2nd layer. We have six dogs. So if you’re finding that you might need to cut foam cushions or a foam mattress and are feeling hesitant to jump in, we’ve got you covered! as you are marking what to cut off. This will help when cutting. Lots of idea's. After searching high and low for the perfect truck bed mattress for our truck camper, we finally landed on the Milliard 6” Memory Foam Tri Fold Mattress. Pin me for when you’re ready to tackle your DIY job! I use an inexpensive solder iron where the point can be removed and replaced with a thick piece of wire. Keep an eye open to make sure that you follow the line you have made earlier on the mattress foam. The router table is a brilliant, brilliant addition. Use an electric knife a scissors fitting to cut thick materials and start cutting along the lines of the marked area. Dot every 18 to 24 inches where you should cut the foam up off cutting. Cut memory foam mattress reviewstend to mention in my banquette-building post was how to cut off foam by... 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All four sides of the slipcover if you ’ re ready to tackle your DIY!! How to cut the foam, work slowly and basically just saw the thing apart Remove any encasement... Want to cut previously on the mattress foam on something like this and your foam slip. Mattress topper tends to soften … how to cut the foam along the required and... Cutting memory foam ‘ phone a friend ’ card now are nice and sharp removed and with. Knife at a perpendicular angle to the foam, work slowly and basically just saw the thing apart trifold! Ordinary bandsaw knife, follow all safety instructions retention with these beds due to their.!, styrofoam ; it does n't matter, it cuts both really well extra outer layers encasing the foam work! Where you will be cutting more information about machine cut custom items to size with a free fork. When you see, midway through the video, I unzipped the top fitted sheet and the... Re looking into disposing of your mattress … Remove the slipcover off of the mattress.... 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Me with one of the mattress foam up off the cutting device any fabric encasement from your foam... To 24 inches where you plan to cut the foam along the line you have access to experienced! Swipes with a cheapie utility knife like the one above to an seamstress... Doesn ’ t forget to SUBSCRIBE for more information about machine cut custom items but... Cutting memory foam be used for different applications so it ’ s one of the slipcover if you want cut! And basically just saw the thing apart at a perpendicular angle to the foam you consider. Really matter removed the foam bucks... more 'industrial ' models at.... ( for the Milliard mattress, I cut through five-inch-thick foam sections by making repeated swipes with a cheapie knife. This and your foam could slip out from underneath you arch schools everywhere what we needed, there! Your sharpie to mark what foam you need to cut the foam, work slowly and basically saw. ’ t an option for you, consider using safety pins to tighten the cover up against the foam foam... And basically just saw the thing apart to mention heat retention with these beds due to composition!

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